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RDDS Test Rig automation system

RDDS – RENK Dynamic Data System

  1. 01Unlimited flexibility
  2. 02Increasing automation
  3. 03Maximum digitization
  4. 04Unique operator support
RDDS – RENK Dynamic Data System

Our technologies for your demands

The value of a test rig depends significantly on its control system.

Based on almost 70 years of experience in operating test benches, RENK has developed an automation system that focuses absolutely on the safe and successful execution of the test task.

With RDDS, a very powerful tool is available that combines all basic processes on one interface and makes RENK a fully comprehensive system provider in the field of test rig technology

Continuous improvements

The latest RDDS release 1.27 introduces a range of enhancements across diagnostics, project management, engineering workflows, operator usability and internationalization.

The new features have been developed based on practical experience gained in demanding test automation projects and are designed to improve engineering efficiency, maintainability and day-to-day operation of complex test systems Test systems Test systems evaluate the functionality, load capacity and wear of technical components under realistic conditions. .

With continuous development and close cooperation with users worldwide, RDDS remains a powerful and future-oriented automation platform for sophisticated testing applications.

New features:

RDDS is now also available in Italian, bringing the total number of languages supported by the platform to eleven. This enables operators, commissioning engineers and service personnel to work with the system in their native language, reducing complexity and improving usability.

International test facilities often involve teams from different countries and disciplines. By providing a localized user interface, RDDS helps minimize misunderstandings, accelerates onboarding and supports efficient operation throughout the entire lifecycle of a test system Test systems Test systems evaluate the functionality, load capacity and wear of technical components under realistic conditions. .

The latest RDDS release introduces several enhancements to the I/O Diagnostics environment, making it easier to navigate and analyze complex automation systems.

Inactive modules and symbols can now be hidden automatically, allowing engineers to focus on relevant information only. In addition, I/O signals can be grouped according to their parent module, providing a more structured and intuitive view of the system architecture.

These improvements reduce visual complexity, simplify troubleshooting and help engineers identify issues more quickly, particularly in large-scale test systems Test systems Test systems evaluate the functionality, load capacity and wear of technical components under realistic conditions. with extensive I/O configurations.

The latest RDDS release introduces several improvements that simplify software deployment, operation and maintenance.

The DataStore component can now be operated without administrator privileges, reducing system administration effort and simplifying compliance with modern IT security requirements. In addition, users migrating from legacy RDDS versions are now provided with direct access to support resources during the migration process.

These enhancements help reduce deployment complexity and support smoother software maintenance throughout the lifecycle of a test system Test systems Test systems evaluate the functionality, load capacity and wear of technical components under realistic conditions. .

The alarm management functionality has been enhanced to provide a clearer and more focused overview of system events.

Acknowledged and inactive alarms can now be automatically removed from the alarm list, allowing operators to concentrate on active and relevant issues. This reduces visual clutter and improves transparency during test execution and troubleshooting.

The result is a more efficient alarm handling process and faster identification of operational issues.

Managing and reusing project configurations efficiently is essential for modern test automation projects.

The latest RDDS release introduces several enhancements to project handling and configuration management. Global names can now be modified directly within the import/export dialog, providing greater flexibility when transferring project elements between different applications and environments. In addition, the import process has been refined so that duplicate identifiers are only generated when an element with the same name already exists in the target project.

These improvements simplify configuration management, reduce manual post-processing after imports and help maintain a clear and consistent project structure, particularly when working with large-scale automation projects and reusable engineering components.

RDDS now supports cloning, exporting and importing complete modules and test sequences.

This functionality enables validated engineering components to be transferred directly between projects, reducing implementation effort and simplifying the reuse of existing automation logic. Standardized modules and proven test procedures can be replicated efficiently, helping to ensure consistency across multiple test systems Test systems Test systems evaluate the functionality, load capacity and wear of technical components under realistic conditions. and applications.

The result is a more modular engineering approach, reduced project execution time and improved maintainability throughout the entire lifecycle of a test automation project.

RDDS now automatically closes all open display pages when activating a different test bench variant.

This enhancement ensures that visualization and operator interfaces remain consistent with the active system configuration. By eliminating outdated or variant-specific display pages, the system provides a clearer operational environment and reduces the potential for confusion when working with multiple test bench configurations.

The result is improved operator guidance, greater transparency and more reliable handling of variant-dependent test applications.

RDDS now supports the grouping of configuration elements by assemblies, providing a more structured representation of complex test automation projects.

This functionality enables engineering teams to organize project data according to the underlying system architecture, improving transparency and simplifying navigation within large applications. Configuration elements can be managed in a more logical and maintainable manner, particularly in projects consisting of multiple subsystems and automation components.

The result is improved project organization, enhanced maintainability and more efficient handling of complex test system configurations.

01 unlimited Flexibility

Flexible adaption of the test task

Today's development cycles for technical products are becoming shorter and shorter. Test specifications are constantly being adapted to new requirements.

-> With RDDS, the test bench operator can flexibly adapt test sequences, functions and test reports on the test bench to meet changing requirements in product development.

-> For optimal utilization of the test stand, different test setups can be stored in RDDS and flexibly loaded as required.

-> RDDS is based on Beckhoff TwinCAT 3 realtime system. This guarantees maximum reliability and compatibility regarding hardware interfaces and extensions.

02 Easy Automation

Easy automation and standardization

With automating and standardizing the testing process, operators can handle even the most complex test scenarios and equipment, all while reducing development cycles for your products.

-> Test procedures can easily be automated by graphical editors.

-> Increasing the degree of automation of a test system reduces costs and increases the quality of results.

-> External devices can also be automatically controlled and integrated with RDDS, so the operator can concentrate on the test task.

-> RDDS is designed for all kinds of test rigs in heterogenous test fields. This enables operators to easily switch between rigs, comparable results and streamlined service and support through one central contact.

03  maximum Digitization

Digitization of testing processes

Modern quality assurance and the further processing of measurement data lead to increasing demands on measurement and production data.

-> With RDDS, all results and information are stored in a database in a traceable manner. This enables statistics on product quality and process performance.

-> The open interfaces of RDDS also enable the integration into the existing software landscape of the test facility.

04  Unique operator support

Maximum support and customization

We prioritize being close to our customers and assist the operator quickly and uncomplicated.

-> RDDS combines engineering and operation in a single tool. This enables our customer support to efficiently assist the operator on-site or remotely, without the need of special tools or code compilation.

-> With intuitive graphical interfaces, operators can quickly trace and troubleshoot errors and make changes without requiring further assistance.

-> In our continous development of RDDS, we focus on compatibility to support our customers with updates and new features. 

Features

  • Automation system for all types of test benches
  • Flexible customization and functional extensions
  • Self-explanatory program generation due to innovative graphical editors
  • Signal flow oriented modeling of complex automation and control processes
  • MATLAB Simulink integration
  • Preparation of new test runs independent of active test operation
  • Central recording of all relevant measured values generated on the test bench
  • Online display and automated reporting of test results
  • Structured storage of all test run data
  • Modular system for flexible use and easy upgrade
  • Open and stable real-time environment (Beckhoff TwinCAT 3)
  • Monitoring safety control for unattended continuous operation
  • Suitable for new installations and retrofits
  • Various license models available for use in third-party test stands
  • Continuous development for updates and new features
Contact

Do you need more information about our RDDS test rig automation system?
Send us your questions and demands.

Michael Ruisinger

Get in contact with our experts from
Team RDDS:

Michael Ruisinger
Head of Software Development and Product Manager RDDS
Email
[email protected]

RENK Group

Phone number
+49 821 5700 0
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